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Volkswagen T-Roc 1.5 TSI 150 hp (2022): Spark Plug Replacement

On the 1.5 TSI engine, the spark plugs sit in wells in the cylinder head, with an individual ignition coil on top of each one. The replacement interval is usually about 60,000 km (37,000 miles) or 4 years, and more often under severe operating conditions. Do the job on a completely cold engine. The main things are to keep debris out of the plug wells and to avoid overtightening the plugs.

Difficulty: Medium Time: 40-60 minutes Steps: 12 Tools: 16 mm spark plug socket with a magnet or rubber insert, ratchet with extension, torque wrench, Torx/hex bit set for the ignition coil fasteners, flat-blade screwdriver for connector locks, compressed air or vacuum cleaner, clean rag, a small amount of dielectric silicone grease

Part

  • 🔩 Set of 4 spark plugs for the 1.5 TSI engine (EA211 evo series) with the type and heat range specified for your engine. Buy plugs from well-known manufacturers (NGK, Bosch, Denso) or genuine VW. The plug type and gap are set by the factory, so do not adjust the gap or bend the electrode
There's a full repair manual for this car Every system, wiring diagrams and torque specs — not just this job. Haynes AutoFix (online). See manuals →

Step by step

12 steps
  1. Shut off the engine and wait until it has cooled completely. Disconnecting the battery is optional, but the job is safer with the ignition off and the key removed.
  2. Remove the decorative plastic engine cover. It is held by clips or ball-type fasteners and pulls straight up with a firm tug.
  3. Inspect the coils and connectors. Press the lock on each coil's electrical connector (pry it with a screwdriver if needed) and unplug the connectors. Do not pull on the wires.
  4. Remove the fastener on each coil and pull the coil straight up, rocking it slightly. Work on one coil at a time and lay them out in cylinder order so you do not mix them up.
  5. Blow out the spark plug wells with compressed air or remove the dust with a vacuum cleaner, so no debris falls into the cylinder when you remove the plug.
  6. Remove the old plug with a thin-wall 16 mm socket and extension, keeping the socket exactly in line with the plug axis. Do not rock it, or you may crack the ceramic.
  7. Evaluate the condition of the removed plugs. An even, light brown deposit indicates normal operation. Oil, black soot or a melted electrode indicate an engine problem that must be diagnosed separately.
  8. Check the new plugs for the correct type and gap, and do not bend the side electrode. Do not lubricate the threads unless the plug manufacturer requires it, since the plugs usually already have a coating.
  9. Thread each new plug in by hand using the socket or extension until it seats without cross-threading. Then tighten it with a torque wrench. The typical value for engines of this series is about 25 N·m (18 lb-ft). Check the exact value against the manufacturer's specification.
  10. Apply a thin layer of silicone grease to the skirt of the coil's rubber boot, push the coil on until it clicks into place, and secure it with the bolt at a low torque, without force.
  11. Plug in the coil connectors until the lock clicks, and install the engine cover.
  12. Start the engine and let it idle. It should run smoothly, without misfires. If the Check Engine light comes on or the engine runs rough, check that the connectors and coils are seated properly.

Common mistakes and warnings

  • Do not replace the spark plugs on a hot engine: the aluminum head easily strips threads. Do not overtighten the plugs, and do not let debris get into the cylinders. If a plug feels tight or crunches as you remove it, stop and go to a repair shop rather than forcing it. Do not buy "universal" plugs without confirmation that they fit the 1.5 TSI: the wrong type and heat range cause knocking and misfires.