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Fiat Doblo (1st generation): Brake Fluid Replacement and Brake Bleeding

Brake fluid on the Doblo should be replaced about every 2-3 years or 60,000 km, because it absorbs moisture and can boil when the brakes get hot. Check the service booklet for the exact interval and the approved fluid types. Bleeding is done with two people, starting with the wheel farthest from the master cylinder.

Difficulty: Medium Time: 1-1.5 hours with a helper Steps: 12 Tools: jack and jack stands, lug wrench, clear hose, empty container, 8 mm (or 7 mm) wrench for the bleeder screws, syringe or turkey baster for removing old fluid from the reservoir, rags, gloves

Part

  • 🔩 DOT 4 brake fluid, about 1 L (1.1 qt) (a full fluid change usually takes 0.6-0.8 L (0.63-0.85 qt)). Do not mix fluids of different types (silicone-based DOT 5 is not compatible)
There's a full repair manual for this car Every system, wiring diagrams and torque specs — not just this job. Haynes AutoFix (online) and 1 more. See manuals →

Step by step

12 steps
  1. Open the hood and locate the brake fluid reservoir. Wipe the cap and the filler neck so dirt does not get inside. Make sure there are no signs of leaks on the reservoir.
  2. Use a syringe or baster to remove the old fluid from the reservoir down to about the MIN level. Do not let the reservoir run dry: air will get into the system. Top up with fresh fluid to MAX.
  3. Park the car on level ground, apply the parking brake, and chock the wheels that stay on the ground. Lift the wheel you are working on and remove it. If you have a pit or a lift, you can raise the whole car.
  4. Determine the bleeding order. Usually you start with the rear right wheel, then the rear left, front right, and front left. If the car has ABS, the order does not change, but do not touch the ABS unit.
  5. Remove the protective cap from the bleeder screw on the caliper or wheel cylinder. Put a clear hose on the bleeder screw and place the free end in a container with a small amount of fresh fluid, so air cannot be drawn back in.
  6. Your helper slowly presses the brake pedal several times and holds it down. While they do, you open the bleeder screw half a turn. Fluid and air flow out into the hose. Close the bleeder screw before the helper releases the pedal.
  7. Repeat step 6 until clean, light-colored fluid without bubbles comes out in the hose. Usually 150-250 mL (5-8 fl oz) per wheel is used.
  8. Keep checking the reservoir level and top it up to MAX. If the level drops to the bottom, air will get into the system and you will have to start the bleeding over.
  9. Tighten the bleeder screw carefully, without overtightening. The torque is low and is listed in the manufacturer's specifications. Wipe off the bleeder screw, put the cap back on, and repeat the same procedure on the remaining wheels.
  10. Set the reservoir level to the MAX mark and close the cap. Press the pedal 10-15 times: it should feel firm, without sinking. Check the bleeder screws and hoses for leaks.
  11. Install the wheels and tighten the lug bolts in a crisscross pattern. Check the lug bolt torque for your trim in the manufacturer's specifications, and after lowering the car, tighten them with a torque wrench.
  12. Take a test drive at low speed on a safe stretch of road and check braking performance. If the pedal is soft or sinks, repeat the bleeding. Take the used fluid to a recycling point; do not pour it down the drain.

Common mistakes and warnings

  • Brake fluid damages paint and is harmful to your health. Wash off any splashes with water immediately. Brakes are a safety system, so if you lack experience, it is better to leave the job to a repair shop. If the pedal stays soft after repeated bleeding, do not drive the car on the road, and find the cause (air, leaks, worn hoses or cylinders).
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